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Solid-State or Bust: Automakers Race to Reinvent the EV Battery

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Lithium-ion has taken us far, but it’s reaching its ceiling. Solid-state batteries, once a perpetual promise, are suddenly getting real.

BMW inked a deal with Freyr to build production lines in Germany targeting 2027.

Toyota and Panasonic revealed next-gen prototypes with double the energy density of today’s cells.

Nissan expanded its Yokohama pilot plant and doubled down on a 2028 launch.

And Ford, Hyundai, and Mercedes quietly updated investors on their own solid-state timelines—no fanfare, just pressure.

The goal?

🔌 EVs that charge in 15 minutes.

🔋 Ranges over 1,000 km.

💸 And a price tag that finally challenges combustion cars at scale.

Everyone’s betting on 2027–2028.

The question is: who gets there first and who’s bluffing?


🔦 Spotlight: Sol Motors

Urban transport doesn’t have to be boring — and Sol Motors is proving it with the Pocket Rocket.

This German-built “noped” blends the agility of a bicycle with the punch of an e-motorcycle. We’re talking up to 85 km/h, 108 km range, and a striking aluminum V-frame that’s won multiple design awards. Weighing just 87 kg, it’s light enough to haul upstairs — and charges anywhere, even in your apartment.

Could this be the new blueprint for compact e-mobility in Europe? See it in action.

Image source: Wired


🚦 Past → Present → Future: The Solid-State Shift

🔙 Past: The Hype That Wouldn’t Die

Solid-state batteries have been the holy grail of EV tech for over a decade, promising more range, faster charging, and zero fire risk.

But progress was slow:

  • Toyota missed multiple self-imposed deadlines.
  • Startups like QuantumScape struggled to move past lab results.
  • Most automakers stuck with lithium-ion, refining it rather than replacing it.

Solid-state remained a science project, far from the production.

⚠️ Present: A Tipping Point in 2025

June marked a real shift in tone and money:

  • BMW and Freyr committed to European production lines by 2027.
  • Nissan’s Yokohama plant began low-volume pilot runs.
  • Toyota and Panasonic unveiled 1,000 km prototypes — and showed actual test data.
  • Hyundai Mobis broke ground on a $300M R&D facility in South Korea.

The time for unpromising press releases is over. Infrastructure is being built. Timelines are narrowing. Investors are listening.

🔮 Future: 2027–2028 Is the New Battlefield

Every major automaker is now circling the same window:

  • Toyota: mass production by 2027
  • Nissan: 2028 commercialization
  • BMW: solid-state i3 successor in 2027
  • Hyundai & Kia: late-decade rollouts
  • Mercedes, Ford, Honda: pilot programs underway

The wildcard? Cost. Until solid-state matches lithium-ion on dollars per kWh, it won’t scale.

But if it does?

It could gut the EV pricing curve and finally deliver the 500-mile, 10-minute-charge car the industry keeps teasing.


This Week in Mobility News

We have some catching up to do.

Tesla robotaxi spotted in Texas. Image source: Wired

🔋 Xiaomi Patents Solid-State EV Battery Design

Xiaomi filed a solid-state battery patent promising 1,200 km range and 800 km of charge in 10 minutes. The design features a layered electrode structure to boost ion conductivity and energy density. (Electrive)

🔬 BYD Road-Tests Solid-State Battery With 1,500 km Range

BYD is testing solid-state cells in its Seal sedan, targeting 1,500 km range and ~12-minute charging. The 400 Wh/kg energy density would triple current battery performance, though the company says specs aren’t final. (The Driven)

🇺🇸 Tesla Rolls Out Robotaxis in Texas

Tesla launched its long‑promised robotaxi trial in Austin, Texas on June 22, marking the first time the company has deployed fully driverless rideshare vehicles to the public. This comes after years of regulatory approvals and internal testing in Texas. (Wall Street Journal)

⚡ BMW Begins Solid-State Cell Trials in Germany

BMW confirmed that its prototype i7 is now running Solid Power’s all-solid-state battery cells. The company also launched a dedicated pilot line at its Cell Manufacturing Competence Center near Munich to advance next-gen battery development. (BMW Group)

🏭 Nissan Expands Yokohama Pilot Line

Nissan doubled capacity at its solid-state pilot plant in Yokohama. Engineers say the company remains on track to commercialize the tech by 2028. (Electrek)

💰 Ford Quietly Boosts Solid-State Budget

Ford participated in Solid Power’s $130M Series B round and expanded its battery R&D footprint in Michigan, signaling a deeper push into next-gen cells. No updated launch timeline, but late-decade targets remain in play. (Solid Power Battery)


🔍 Deep Dive: Solid-State or Still Vaporware?

Everyone’s talking solid-state. But is this the EV breakthrough we’ve been waiting for—or just the next big promise with a moving deadline?

Let’s separate the hype from the hard specs. ⚡

⚠️ Myth: Solid-State Is Just Around the Corner

🚫 Reality: 2025 is still pre-season.

Yes, we saw major moves in June:

  • Toyota claimed 1,200 km range and 10-min charge tests
  • BMW is building a pilot line with Freyr
  • Nissan doubled capacity at its Yokohama R&D site

But none of these batteries are hitting mass production before 2027–2028. Most are still in lab or validation phases, not factory-ready.

⚠️ Myth: One Chemistry to Rule Them All

🚫 Reality: Everyone’s taking a different shot.

  • Toyota: sulfide-based electrolyte, focus on fast charging and range
  • QuantumScape: ceramic separators, targeting VW platforms
  • Solid Power: licensing to BMW and Ford, mixed lithium-metal chemistry
  • Panasonic: emphasizing thermal stability and durability

There’s no consensus on the winning formula — just parallel bets and plenty of patents.

⚠️ Myth: This Kills the Lithium-Ion Star

🚫 Reality: Li-ion isn’t going anywhere (yet).

Even if solid-state reaches scale by 2028, lithium-ion tech is still improving:

  • CATL and LG Energy are pushing 500+ Wh/kg semi-solid designs
  • LFP chemistries continue to drop in cost
  • Infrastructure and supply chains are still optimized for liquid-electrolyte formats

Solid-state may grab the premium market first — think Porsche, Lexus, BMW — while Li-ion powers the mass market for years to come.

⚠️ Myth: Automakers Are Ready to Build

🚫 Reality: No one has a clear path to gigafactory scale.

The tech works in theory—but reliability, cost, and throughput are still major hurdles.

To hit volume, automakers need:

  • Consistent solid electrolyte materials
  • Scalable dry coating and lamination processes
  • Full redesigns of thermal management and BMS software

Until then, solid-state remains promising, but not proven.

The bottom line → June’s announcements are real. But so are the roadblocks.

Solid-state is coming, but slower, more fragmented, and likely more expensive than the press releases suggest.


📰 Article You Shouldn’t Miss

“A Battery That Lasts 50% Longer Is Finally in Production”

A deep dive by The Wall Street Journal highlights Ion Storage Systems, a Maryland startup that has shipped prototype solid-state cells using porous ceramic substrates. With backing from Toyota Ventures and the Department of Energy, the company is producing cells that could charge faster, last longer, and offer dramatically improved safety. Their scalable manufacturing process sets them apart in today’s cautious investment climate.

Highly relevant for:

  • Seeing solid-state move from lab to pilot production
  • Understanding ceramic-based design that can work with current factories
  • Reading a sharp investor view on real-world traction

Suggested read for anyone tracking whether 2027 really brings mass-scale solid-state.


🤔 Hot Take: Solid-State ≠ Guaranteed

This June brought serious momentum: Toyota, BMW, Nissan, and Ion Storage all made big solid-state battery moves. The promise?

⚡ 2x the energy density

⚡ 10-minute charging

⚡ No fire risk

Sounds like the EV endgame.

But the reality is:

🔋 Prototype ≠ Product

🚧 Scaling still requires new factories, new materials, and new trust from regulators

💸 Solid-state won’t be cheap — at least not before 2028

Lithium-ion isn’t dead. Silicon-anode upgrades, better thermal management, and cost cuts are keeping it in the game.

So, is solid-state finally real?

Yes — but only on paper (for now).

📬 Hit reply and tell us: Who do you think brings it to market first?

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Filip Bubalo
Filip Bubalo

Researcher & writer for Charging Stack. Marketing manager at PROTOTYP where I help mobility companies tell better stories. Writing about the shift to electric vehicles, micromobility, and how cities are changing — with a mix of data, storytelling, and curiosity. My goal? Cut through the hype, make things clearer, and spotlight what actually works.

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